Which tube testing method/s should be used?

Testing MethodsECTRFTIRIS
Pitting/Corrosion/Erosion/FrettingYESYESYES
Non Ferromagnetic MaterialYESNOYES
Ferromagnetic MaterialNOYESYES
Differentiate ID or ODYESNOYES
Tube CleannessCriticalLess CriticalPolished
Detection and Sizing at U-bendPossibleImpossibleImpossible
Detection and Sizing at BaffleYESNOYES
Detection and Sizing near TubesheetNONOYES
Speed800 Tube/10 hours400 Tube/10 hours100 Tube/10 hours

 

Why do I need to do a baseline test?

Lore

  • Ensure the integrity of a new exchanger. Tubes in a “NEW” exchanger are not necessarily defect free. Defect can be introduced during fabrication, installation, or storage.

  • Provide essential information for the life cycle management of heat exchanger, and failure analysis.

  • When a used exchanger is put back in service.

Extrusion Defect

22-049 IRIS
Tube 1-4

Extrusion Defect

21-0354
Tube 91-1

Extrusion Defect

Hastelloy New Tubes
Hastelloy Tube Defect

Weld Seam Defect

22R6837A-002
Tube 18-27

Why do I need to confirm the indication with IRIS?

What does a good report look like?

Why do I get different results on a bundle from different companies?